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6 Essential Composite Insulation Papers Used in Motors — Complete Guide for Electrical Manufacturers

www.ztelecpro.com2025-11-22 17:2010269

6 Essential Composite Insulation Papers Used in Motors — Complete Guide for Electrical Manufacturers

In modern electric motors, ensuring long-term reliability and electrical safety depends greatly on the insulation system. Among all insulation components, composite insulation papers play a crucial role in slot insulation, phase insulation, liner wrapping, layer insulation, and coil protection. Their combination of electrical strength, thermal stability, and mechanical durability makes them indispensable for both low-voltage and high-performance motors.

This article introduces the six most commonly used composite insulation papers in the motor industry: Fish Paper, DM/DMD, NMN/NM, AHA, NHN, and AMA—explaining their structures, advantages, and typical applications.

1. Class E Fish Paper — Classic Mechanical & Dielectric Protection

Fish paper  is a two-layer electrical insulation composite material formed by bonding 100% sulfate wood pulp fiber insulation paper and  high temperature resistant electrical insulation polyester film.

Key features include:

   • Good mechanical strength

   • Stable dielectric properties

   • High flexibility and cut-forming capability

It is widely used for slot liners, gasket insulation, and general motor electrical protection. Fish paper remains a popular choice for economical motor designs.

2. Class F DM / DMD — Non-woven cloth + polyester film

DM/DMD consists of Non-woven cloth bonded with polyester film, forming a three-layer composite.

Advantages:

   • Excellent mechanical strength

   • Good electrical insulation

   • Smooth surface for coil insertion

   • Cost-efficient for mass production

DMD is one of the most widely used materials in Class B/F motors, suitable for slot insulation, interturn insulation, and phase insulation.

3. Class F NMN / NM — Nomex Paper + Polyester Film 

NMN is a high-performance composite made of Nomex paper + polyester film + Nomex paper, offering significantly improved heat resistance.

Benefits:

   • Stable at high temperatures

   • High dielectric strength

   • Outstanding tear resistance

Ideal for Class F  motors, NMN/NM is commonly used in high-speed motors, traction motors, compressors, and industrial pumps where thermal aging resistance is essential.

4. Class H AHA — Aramid paper+Polyimide film+Aramid paper

AHA insulation paper uses double-sided aramid paper with a layer of polyimide film sandwiched in the middle, forming a strong and uniform structure.

Key properties:

   • Excellent thermal stability

   • Good mechanical endurance

   • Reliable bonding strength

AHA is suitable for slot insulation, phase insulation, and layer insulation in motors operating under continuous high temperatures.

5. Class H NHN — Polyimide Film + Nomex® Composite

NHN combines polyimide film (PI) with Nomex® paper, making it one of the premium insulation grades.

Advantages include:

   • Exceptional thermal class (up to Class H/200°C)

   • High dielectric strength

   • Excellent resistance to chemicals and mechanical stress

NHN is the preferred insulation paper for high-end motors, including aerospace motors, servo motors, EV motors, and high-voltage industrial motors.

6. AMA — Aramid + Polyester Film + Aramid

AMA uses aramid paper + polyester film + aramid paper, creating a balanced structure with enhanced durability.

Features:

   • Good heat resistance

   • Balanced mechanical and dielectric performance

   • Improved structural stability during coil insertion

AMA is widely applied in industrial motors, power tools, pumps, and compressors, providing a strong balance between cost and performance.

Conclusion: Choosing the Right Insulation Paper for Motor Performance

Each composite insulation paper serves different motor designs and performance requirements.

   • Fish Paper / DMD → Budget-friendly, suitable for standard motors

   • NMN / AHA / AMA → For higher mechanical and thermal demands

   • NHN → For premium high-temperature, high-reliability motor applications

At XuJue, we supply all six insulation materials with custom thicknesses, widths, CNC die-cutting, roll-to-sheet processing, and full motor insulation system solutions.

If you need technical support or customized insulation components, feel free to contact us anytime.

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